Agitator
High-Performance Agitator: The Ultimate Mixing Solution
Our industrial-grade agitators are engineered for precision mixing across various applications. Built with durability and efficiency in mind, these machines deliver consistent performance in chemical processing, food production, and pharmaceutical manufacturing.
Key Product Specifications
- Motor Power: Ranges from 0.5HP to 50HP options
- Speed Range: 50-1800 RPM (variable speed control)
- Material: 316L stainless steel or polypropylene construction
- Capacity: 5L to 10,000L tank compatibility
- Impeller Types: 6 blade designs available
- Temperature Range: -20°C to 200°C operation
Technical Comparison Table
| Model | Power (HP) | Max RPM | Max Viscosity (cP) | Tank Size (L) |
|---|---|---|---|---|
| AG-100 | 0.5 | 1200 | 5,000 | 5-50 |
| AG-500 | 2 | 1500 | 15,000 | 50-500 |
| AG-2000 | 7.5 | 1800 | 50,000 | 500-2000 |
| AG-10000 | 50 | 900 | 100,000 | 2000-10000 |
Agitator FAQ Section
What maintenance does an industrial agitator require?
Regular maintenance for agitators includes monthly lubrication of bearings, quarterly inspection of seals and gaskets, annual motor servicing, and immediate attention to any unusual vibrations. The impeller should be checked for wear every 6 months, and electrical components should undergo insulation resistance testing annually.
How do I select the right agitator for my application?
Selection depends on four key factors: fluid viscosity (measured in centipoise), tank dimensions, process temperature requirements, and mixing intensity needed. For high-viscosity fluids (above 10,000 cP), choose models with high torque capabilities. For shear-sensitive materials, select agitators with larger diameter impellers operating at lower RPMs.
Can agitators handle corrosive materials?
Our 316L stainless steel agitators resist most acids and alkalis at moderate concentrations and temperatures. For highly corrosive environments (pH <2 or >12), we recommend polypropylene-lined or Hastelloy construction. Special coatings like Teflon or glass lining can be applied for extreme chemical resistance applications.
Advanced Features
- Smart Control System: PLC-based automation with viscosity feedback
- Explosion-Proof Options: ATEX certified models available
- Sanitary Design: EHEDG compliant for food/pharma use
- Energy Recovery: Regenerative braking reduces power consumption
- Remote Monitoring: IoT-enabled performance tracking
Agitator Installation Guidelines
| Step | Procedure | Precautions |
|---|---|---|
| 1 | Mounting bracket installation | Ensure level alignment within 0.5° tolerance |
| 2 | Impeller assembly | Torque bolts to manufacturer specifications |
| 3 | Electrical connection | Verify voltage matches nameplate rating |
| 4 | Test run | Begin with 50% speed for initial check |
Additional Agitator FAQ
What causes agitator vibration issues?
Excessive vibration typically results from impeller imbalance (35% of cases), misalignment (25%), bearing wear (20%), or shaft deflection (15%). Other causes include cavitation (5%) from improper submersion depth or loose mounting hardware. Our vibration analysis service can pinpoint specific causes using FFT spectrum analysis.
How long do agitator seals typically last?
Mechanical seals in standard applications last 12-18 months with proper maintenance. Factors affecting seal life include: abrasive particle content (reduces life by 40% at >5% solids), temperature cycling (each 20°C over 80°C halves lifespan), and chemical compatibility. Our double-seal systems extend service intervals by 60% in harsh conditions.
What safety features are included?
All models include overload protection, emergency stop buttons, and shaft guards. Optional safety upgrades include: torque limiters (prevents shaft damage), leak detection sensors, thermal monitors for bearing protection, and ATEX-rated components for explosive environments. Our Class 1 Div 1 models meet stringent hazardous location requirements.
Performance Data
| Fluid Type | Mixing Time (min) | Energy Use (kWh) | Homogeneity (%) |
|---|---|---|---|
| Water (1 cP) | 2.5 | 0.8 | 99.2 |
| Oil (100 cP) | 5.8 | 1.5 | 98.7 |
| Slurry (10,000 cP) | 12.3 | 4.2 | 97.5 |
| Paste (50,000 cP) | 18.6 | 7.8 | 96.0 |